J. David Legan, PhD
Director of Science
David earned his Ph.D. in Food Technology from the University of Reading in the UK by modeling the ecology of mixed microbial populations, and then moved to Campden BRI in a variety of microbiological food safety research and client service roles. During that time, he was project lead for the Bacillus component of the UK’s pathogen modeling program. He moved again to Nabisco Research in New Jersey where he ran the corporate microbiology lab and developed a program of preservation technology development and microbial modeling. After the Kraft Foods acquisition, he moved to Chicago to work on Food Safety and Preservation research, and through modeling and validation studies:
- Optimized Oscar Mayer’s use of lactate and diacetate and their naturally cultured alternatives as Listeria-control agents in Ready to Eat meats
- Specified process conditions central to Oscar Mayer’s commercial launch of High Pressure Pasteurization of naturally cured RTE meats
David had responsibility for the Kraft cultures R&D group, developed a partnership to explore microwave sterilization leading to several patents, and led a program that developed an internal proprietary natural antimicrobial commercialized in several Kraft products. Technologies from his group supported approximately $4 billion in annual sales.
After years as a microbiology "client", he is now back in the "provider" role as Director of Science at Eurofins Microbiology Laboratories, Inc., by way of the Covance Food Solutions group based in Madison, WI, which he joined in 2016. In this role, he ensures appropriate method validation, explores new testing technologies, and fields multiple complicated food microbiology questions.
Products that his team has evaluated or developed and launched include:
- The 3M MDS platform in the Madison microbiology laboratory
- Flow cytometry for enumeration of probiotics
- Strain-level confirmation of probiotic identification using the polymerase chain reaction (PCR)
- Next-generation sequencing using the Oxford Nanopore Technologies GridION sequencing platform for microbial identification and microbiome analysis
Below are resources from David:
Dietary fiber testing in supplements is a highly complex process, requiring careful selection of testing methods customized to specific fiber sources. Many companies may struggle with choosing the right dietary fiber testing methodology, often defaulting to the most convenient or cost-effective option without realizing the implications. This blog will review common types of dietary fiber sources used in supplements along with strategies to ensure accurate and timely results.
In today’s food, dietary supplement, and beverage industry, ensuring accurate sugar content in products is more important than ever. With increasing consumer awareness about nutrition and stricter regulatory requirements, companies must verify and control the levels of sugars present in their products. Sugar testing plays a vital role in maintaining product quality, meeting labeling regulations, and supporting claims such as “low sugar,” “no added sugar,” and “zero sugar.” This blog explores the different types of sugars and sweetener alternatives and considerations when submitting products for testing.
Ensuring the safety and quality of dietary supplements is a cornerstone of regulatory compliance. Among the most critical steps in this process is establishing specifications for chemical contaminants. These contaminants, which can arise from raw materials, manufacturing processes, or environmental exposure, must be controlled to meet the standards outlined in the Code of Federal Regulations (CFR). This guide is designed to assist manufacturers in establishing strong chemical contaminant specifications while ensuring regulatory compliance.
The demand for shelf-stable beverages continues to grow across categories, from juices and ready-to-drink teas to dairy-based and plant-based protein drinks. However, ensuring both safety and product integrity requires a clear understanding of processing methods, particularly as they relate to high-acid vs. low-acid beverages. This white paper outlines best practices for processing high-acid and low-acid beverages, common formulation challenges, and key factors for ensuring a safe, high-quality final product.
Testing complex botanical matrices using HPTLC goes beyond simply running a sample through a machine—it requires a deep understanding of both the plant material’s unique properties and the strengths and limitations of HPTLC. In this article, we’ll explore the intricacies of testing complex botanical samples using HPTLC, highlighting the challenges involved and how this technique can effectively overcome them—even in the most complex matrices.
(HPTLC) has established itself as the preferred analytical tool for identification of botanical samples. As with any analytical method, validating the HPTLC method is crucial to ensure that it produces reliable, accurate, and reproducible results. In this article, we will explore the process of HPTLC method validation, why it is necessary, and the critical parameters to consider.
Food safety risks in fruit and vegetable processing environments can come from many different sources. Agricultural items are inherently dirty products, which can introduce risk- including microbial pathogens- to a facility from the outside environment. If your Environmental Monitoring Program (EMP) and sanitation programs are not sufficient to control these risks, these products could be potentially cross contaminating other products that are subsequently processed in the facility. It is therefore imperative that we think about risks from both our incoming products and our processes when designing environmental monitoring programs.
This comprehensive guide dives into the considerations that must be taken when developing a nutritional bar product.
Topics Include:
• Better for You Bar formulation to meet consumer demands
• Cost consideration when formulating a nutritional bar
• Fiber, Sugar, and Protein ingredient functionality in a nutritional bar
Pilot-scale and small-batch production play a critical role in food, beverage, and dietary supplement development. These early stage runs allow companies to fine-tune formulations, troubleshoot production challenges, and test market viability before full-scale commercialization. However, without proper planning, pilot production can lead to costly setbacks. This paper outlines key considerations—including food safety, quality control, production troubleshooting, and packaging—to ensure your pilot runs set the stage for a successful market launch.
Non-culturable presumptive (NCP)- samples that yield positive pathogen detection results by PCR screening methods but do not confirm by cultural methods- can be frustrating and disruptive to clients. These situations are not unique to a testing company or the methods that are run, but it is possible to understand the root causes of NCPs, and to identify additional procedures to reduce the frequency with which they occur and minimize the likelihood of these situations impacting your data.
